CAPSTONE - University Project

Formula SAE EV Aerodynamics


As a part of a five-member capstone team, the objective of this project was to parametrize and optimize a Formula SAE EV under varying conditions to meet performance targets. My role focused on the aerodynamic subsystem, where I developed analytical aerodynamic and optimization models to reach target downforce, balance, cooling, and subsystem integration based on user-defined inputs and vehicle constraints defined in the competition rulebook.

Download Capstone Report
Formula SAE EV CAD model

My Role


    Aerodynamics Design:
    • Multi-element wing designs to minimize flow separation and generate high downforce.
    • Undertray tunnels which produce the highest lift to drag ratio due to relatively low drag.
    • Sidepods creating low-pressure regions behind the radiators to promote increased airflow.

    Engineering Analysis:
    • Performed vehicle dynamics modelling to determine downforce targets in cornering.
    • Utilized multi-element airfoil theory and induced velocity to estimate downforce.
    • Analysed pressure loss, Bernoulli’s principle and energy conservation for the sidepods.

    Optimization:
    • User-defined inputs of car mass, lateral acceleration targets and average cornering radius.
    • Iterative optimization approach used to vary angles of attack to achieve downforce targets.
    • Parametric CAD optimized using MATLAB aerodynamic analysis and performance calculations.




Project Timeline









September 2025 Literature Review Report
October 2025 Concepts
Report
November 2025 Modelling
Report
December 2025 Design Presentation I
January 2026 Design Presentation II
February 2026 Analysis
Report
March 2026 Optimization Report
April 2026 Capstone Report & Presentation





Literature Review Report


The team goal for this deliverable was to establish the technical foundation for the project through a review of existing Formula SAE vehicle design principles and relevant engineering approaches. This review examined competition regulations, established design practices, and existing technologies to guide the development of a safe, compliant, and high-performance electric Formula SAE vehicle.

My role throughout this deliverable was to compare aerodynamic packages from existing Formula SAE vehicles and evaluate their designs against competition regulations and aerodynamic principles. This comparison helped identify effective design approaches, evaluate trade-offs between different configurations, and establish the direction for the vehicle's aerodynamic development.

Literature Review Report



Skills


Automotive Engineering
  • Aerodynamics Development
  • Vehicle Dynamics
  • FSAE Vehicle Design
  • Performance Analysis
Engineering Skills
  • Mechanical Design
  • Parametric CAD
  • Free-Body Diagrams
  • Hand-calculations
  • Technical Report Writting
Tools
  • SolidWorks
  • MATLAB
  • Microsoft Excel
  • Microsoft Word